C63000 Nickel Aluminum Bronze rod/bar (AMS 4640 - CDA 630)
C63000 is a nickel-aluminum bronze alloy (CuAl10Ni5Fe4) renowned for its exceptional mechanical strength, corrosion resistance (especially in marine environments), and wear resistance. It is widely used in aerospace, marine, and industrial applications such as landing gear bushings, pump components, marine fasteners, and thrust washers . Its microstructure (β-phase dominant with minor γ-phase) contributes to high fatigue and impact resistance, with a density of 7.21 g/cm³ and electrical conductivity of 10% IACS .

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Parameter
Chemical Composition
Mechanical Properties

Dimensional Specifications (Rod Shape)

C63000 rods are available in round, square, hex, and flat shapes, with the following size ranges:


ShapeSize Range
RoundDiameter: 6 mm – 200 mm
Square4×4 mm – 200×200 mm
Hex8×8 mm – 100×100 mm
FlatThickness: 2–20 mm; Width: 20–200 mm
*Lengths are customizable, with standard rods typically supplied in straight lengths or coils .

International Standards

C63000 rods comply with the following key standards:


ASTM B150/B150M


Specifies requirements for aluminum bronze rods, bars, and shapes.

Covers temper designations (e.g., HR50, M20, O60) and testing protocols for mechanical properties and corrosion resistance .

EN 12163 (CuAl10Ni5Fe4/CW307G)


European standard for nickel-aluminum bronze rods, equivalent to C63000 .

JIS H3250 (C6300)


Japanese Industrial Standard for copper alloy rods


AMS 4640


Aerospace Material Standard for bars and forgings in high-strength applications .

MIL-B-16033


U.S. military specification for naval and aerospace components .

Key Applications

Aerospace: Landing gear bushings, thrust washers, bearings .

Marine: Propeller shafts, pump components, seawater valves .

Industrial: High-strength bolts, nuts, and wear-resistant machinery parts .

Processing Notes

Hot Working: Readily forged and machined (forgeability rating: 75) .

Cold Working: Limited due to rapid work hardening; stress-relieving recommended post-processing .



Detailed Chemical Composition of C63000 Copper

C63000 (UNS C63000) is a nickel-aluminum bronze alloy with a complex chemical composition designed for high strength and corrosion resistance. The chemical composition ranges are as follows :

ElementComposition (%)
Copper (Cu)Remainder (≈77–82%)
Aluminum (Al)9.0–11.0
Nickel (Ni)4.0–5.5
Iron (Fe)2.0–4.0
Manganese (Mn)≤1.5
Silicon (Si)≤0.25
Zinc (Zn)≤0.30
Tin (Sn)≤0.20
Lead (Pb)≤0.20 (trace)
Impurities≤0.5 (total)

Key Notes:

  • The alloy is primarily copper-based, with aluminum and nickel as critical strengthening elements.
  • Trace elements like Pb, Zn, and Sn are tightly controlled to avoid compromising mechanical properties 



Mechanical Properties of C63000 Copper

C63000 exhibits excellent mechanical performance, particularly in high-stress and corrosive environments. Below are the key mechanical properties based on ASTM B150 and other standards :

1. Tensile and Yield Strength

PropertyMetric ValuesImperial Values
Ultimate Tensile Strength690–760 MPa (min)100,000–110,000 psi
Yield Strength (0.2% offset)345–470 MPa50,000–68,200 psi
Shear Strength400–470 MPa58,000–68,200 psi

2. Ductility and Hardness

PropertyMetric Values
Elongation at Break5–10% (in 50 mm gauge)
Reduction of Area9–15%
Hardness (Rockwell B)85–100 HRB

3. Elastic and Thermal Properties

PropertyMetric Values
Elastic Modulus117 GPa
Shear Modulus44 GPa
Poisson’s Ratio0.34
Fatigue Strength (10⁸ cycles)255 MPa
Thermal Conductivity37.7–39 W/m·K
Melting Point1035–1055°C

4. Fabrication and Processing

  • Machinability: 30% (relative to free-cutting brass UNS C36000) 
  • Hot Working: Good formability at 788–927°C (1450–1700°F) 
  • Cold Working: Poor; not recommended for severe cold-forming operations 
  • Annealing: Performed at 593–704°C (1100–1300°F) to relieve stresses 
INTRODUCTION

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Production process

Smelting and ingot casting: waste brass, copper and zinc ingots are used as raw materials, smelted in an industrial frequency furnace, and copper liquid is formed after impurities are removed, and then ingots are made through continuous casting.

Hot processing: The ingot is formed into a bar through a hot extrusion process. Some processes will be combined with stretching or polishing to improve dimensional accuracy.

Heat treatment: including annealing (such as quenching and tempering) to optimize hardness and mechanical properties.

Subsequent processing: may involve stamping, turning, grinding and other steps to produce parts of specific shapes.

Product advantages

High strength and wear resistance:


Tensile strength can reach 680-760 MPa, yield strength 470 MPa, hardness 180-250 HB, suitable for high load scenarios.

Excellent wear resistance, suitable for manufacturing wear-resistant parts such as bearings, gears, and bushings.

Corrosion resistance:


It exhibits excellent corrosion resistance in seawater, atmosphere and high temperature environments, especially suitable for marine engineering and chemical equipment.

Excellent thermal performance:


High thermal conductivity (39.1 W/mK), low thermal expansion coefficient (16.2×10⁻⁶/°C), good thermal stability, suitable for high temperature environment.

Good processing performance:


Can be hot formed, welded, brazed and cold processed, with good formability, suitable for complex parts manufacturing.

Spark-free characteristics:


As a spark-free tool material, it is suitable for flammable and explosive environments.


FAQ

Q1:Do you provide samples? Is it free or extra?
A1:Yes, we can provide samples free of charge and the customer will pay the freight.
Q2:What if I don't have export experience ?
A2:We have reliable forwarder agent which can ship items to you by sea/air/Express to your doorstep. Any way, we will help you choose the most suitable shipping service.
Q3:How long is your lead time?
A3:If it is in stock, it is usually 5-10 days. Or, if there is no inventory, 15 days, depending on the quantity.
Q4:What are your terms of payment?
A4:30% T/T deposit in advance, 70% T/T balance within 5 days after B/L copy, 100%.Irrevocable L/C at sight, 100% Irrevocable L/C after receive B/L 30-120 days, O/A.
Q5:How is your technical support?
A5:We provide lifetime online support through Whatsapp/ Skype/ Wechat/ Email. Any problem after delivery, we will offer you call anytime.

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